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TYPE OF LUBRICANT CORRECT CASTROL GRADE
ENGINE Monograde oil applicable Castrol Multigrade Oil
Air temperature constantly

in the range of:

above 86 ºF
above 30 ºC
SAE 40 20W - 50 Castrol GTX
32 - 86 ºF
0 - 30 ºC
SAE 30 20W - 50 Castrol GTX
5 - 32 ºF
-15 - 0 ºC
SAE 20E 10W - 40 Castrolite
below 5 ºF
below -15 ºC
SAE 10W 10W - 40 Castrolite
TRANSMISSION SAE 90 EP Castrol Hypoy
FIAT GREASES CASTROL PRODUCT
King pins JOTA 1 High melting point lithium-based grease
Castrol LM Grease
Hubs MR3
Dynamo MR3 Molybdenum di-sulphide based grease
Castrol MS3 Grease
Starter motor MR2
Brake fluid FIAT Azzura Fluid to Specification SAE J1703b
Castrol Girling Brake Fluid

fiat 500 conv

AUBURN HILLS, Michigan — The Fiat 500 will be coming to the U.S. market as early as 2011.Inside Line has learned it won’t be built in Mexico, as had been speculated, but at one of Chrysler’s own U.S. plants, possibly the one in Belvidere, Illinois.

The 500s are slated to be in showrooms in the U.S. by the first quarter of 2011, and they will be badged as Fiats, according to Fiat executives quoted by Automotive News.

Four versions of the red-hot little car will be built for the U.S. market, Automotive News reported, quoting 500 designer Robert Giolito, who confirmed the plan in Italy. Two hatchbacks — one standard, one sporty Abarth model — a convertible and a wagon, will comprise the U.S. line-up. The trade publication noted that it is possible a four-wheel-drive SUV version of the tiny car could be in the works as well for U.S. consumption.

Fiat 500 Chassis Numbers

by Miller | September 30, 2009 | In 500 Workshop No Comments

Fiat 500 Chassis Numbers

For help where to locate ur chassis number see : Identifying Your Fiat & Engine

Year Model From To #Produced
1957 New 500 (1) 000.101 028.538 28.438
1958 New 500 (2) 028.539 051.383 22.845
1959 New 500 (3) 051.384 117.657 66.274
1960 New 500 (3) 117.658 181.137 63.480
1960 New 500 D 182.001 202.091 20.091
1961 New 500 D 202.092 288.933 86.842
1962 New 500 D 288.934 421.569 132.636
1963 New 500 D 421.570 607.204 185.635
1964 New 500 D 607.205 800.834 193.629
1965 New 500 D 800.835 822.520 21.685
1965 New 500 F 824.001 1.056.856 232.855
1966 New 500 F 1.056.857 1.333.077 276.220
1967 New 500 F 1.333.078 1.674.690 341.612
1968 New 500 F - New 500 L 1.674.691 2.001.357 336.666
1969 New 500 F - New 500 L 2.011.358 2.362.389 351.031
1970 New 500 F - New 500 L 2.362.390 2.742.562 380.172
1970 New 500 F - New 500 L - Desio 6.003.760 6.030.952 27.193
1971 New 500 F - New 500 L - SicilFiat 5.016.129 5.057.789 41.660
1971 New 500 F - New 500 L 2.742.563 2.976.954 251.350
1971 New 500 F - New 500 L - Desio 6.030.953 6.081.301 50.348
1972 New 500 F - New 500 L 2.976.955 3.096.091 102.178
1972 New 500 F - New 500 L - SicilFiat 5.057.890 5.096.649 38.759
1972 New 500 F - New 500 L - Desio 6.082.433 6.120.574 33.998
1972 New 500 R - SicilFiat 5.096.796 5.104.051 7.255
1972 New 500 R - Desio 6.120.654 6.136.250 15.596
1973 New 500 R - SicilFiat 5.104.052 5.155.805 51.753
1973 New 500 R - Desio 6.136.251 6.154.362 18.111
1974 New 500 R - SicilFiat 5.155.806 5.203.179 47.373
1975 New 500 R - SicilFiat 5.203.180 5.231.518 28.338
Number of New Fiat 500 produced from 1957 to 1975 (approximately) 3.770.908
(1) Models: Economic - Normal
(2) Models: Economic - Normal - Sport
(3) Models: Transformable - Sun-roof - Sport
500 Giardiniera
1960 New 500 Giardiniera 000.051 027.418

27.368

1961 New 500 Giardiniera 027.419 062.437

35.019

1962 New 500 Giardiniera 062.438 082.233

19.796

1963 New 500 Giardiniera 082.234 113.706

31.472

1964 New 500 Giardiniera 113.707 138.044

24.337

1965 New 500 Giardiniera 138.045 161.182

23.137

1966 New 500 Giardiniera - Desio 161.183
1967 New 500 Giardiniera - Desio 214.999

53.817

1968 New 500 Giardiniera - Autobianchi 215.000 234.999

20.000

1969 New 500 Giardiniera - Autobianchi 235.000 249.999

15.000

1970 New 500 Giardiniera - Autobianchi 250.000 258.999

9.000

1971 New 500 Giardiniera - Autobianchi 259.000 273.999

15.000

1972 New 500 Giardiniera - Autobianchi 274.000 287.999

14.000

1973 New 500 Giardiniera - Autobianchi 288.000 297.999

10.000

1974 New 500 Giardiniera - Autobianchi 298.000 307.999

10.000

1975 New 500 Giardiniera - Autobianchi 308.000 312.999

5.000

1976 New 500 Giardiniera - Autobianchi 313.000 319.999

7.000

1977 New 500 Giardiniera - Autobianchi 320.000 327.000

7.00


Here is a list of Fiat 500s Original Paint Codes


Directory of colors,  divided by periods of production.
New Fiat 500 Sports:
Color: 672 - Gray - Color of contrast: 110 - Red.
Circles: 110 - Red till July 1959
Circles: 690 - Aluminum from August 1959
New Fiat 500:
Circles: 222 - Ivory till July 1959
Circles: 690 - Aluminum from August 1959

Notes:
Color 243 - White man Dawn, only used for 500 New Fiat Giardiniera.
Color 278 - Beijing yellow, only used for 500 New Fiat Giardiniera.
Color 278 - Yellow Mustard, only used for New Fiat 500 R.
Color 413 - Pervinca blue, is not sure its uses.
Color 491 - Celestial, only used for the foreign country.
Color 601 - Black, only used for New Fiat 500 L.
Color 793 - Brown Head of Moor, only used for New Fiat 500 L.

Code Color From To
102 Red Coral September 1968 November 1972
115 Red Mean October 1960 August 1971
135 Red Coral September 1957 September 1960
165 Red Dark Coral November 1971 August 1975
208 Positano yellow September 1968 November 1972
214 Clear ivory January 1959 February 1963
233 White man March 1964 August 1975
234 Ancient ivory July 1968 October 1973
235 Ivory July 1957 January 1959
243 White man Dawn January 1968 August 1972
246 Tufo yellow August 1974 August 1975
247 Yellow (Agip)
252 Dark ivory (Ferrero) October 1960 November 1962
276 Tahiti yellow November 1971 November 1973
278 Yellow Mustard November 1973 August 1974
278 Beijing yellow October 1973 August 1974
294 Orange (Italgas) August 1964 August 1971
315 Dark green October 1960 December 1960
362 Clear green July 1957 December 1957
363 Clear green December 1960 February 1963
372 Clear green July 1957 September 1960
383 Green Oasis July 1963 July 1964
403 Medium Celste January 1959 March 1962
413 Pervinca blue March 1962 January 1963
415 Clear blue November 1971 February 1974
419 Blue Turchese July 1968 August 1971
429 Clear blue July 1957 May 1958
433 Blue Aquamarine March 1964 August 1968
449 Medium blue January 1959 September 1960
453 Medium blue March 1964 July 1968
456 Dark blue July 1957 August 1975
463 Turchese Butterfly March 1974 August 1975
469 Medium blue September 1961 July 1963
472 Celestial Cruise July 1957 January 1959
485 Medium blue October 1960 September 1961
486 Clearly Marine blue July 1963 You open them 1964
491 Celestial June 1960 September 1960
498 Blue East February 1970 August 1971
583 Beige Sand July 1963 August 1968
601 Black September 1968 August 1971
604 Garda gray February 1970 August 1971
615 Clear gray October 1960 March 1964
624 Medium gray January 1969 March 1969
634 Dark gray July 1963 March 1964
653 Medium gray March 1964 August 1968
672 Clear gray (latte) July 1957 September 1960
697 Gray Ash March 1962 November 1964
793 Brown Head of Moor February 1970 August 1971

The following Weber carburetor types have been fitted:

  • New 500 ——————— 26 IMB 1
  • 500 Sport ——————– 26 IMB 3
  • 500D————————– 26 IMB 4
  • Station Wagon ————- 26 OC
  • 500F ————————– 26 IMB 6
  • 500L ————————– 26 IMB 10 (incorporates CO limiter for idling)

The weber 26 IMBl carburetor is a downdraft, single body carburetor with 1.0236” (26 mm) diameter throat at the height of throttle shaft.

The fuel mixture rating system consists of a throttle valve controlled by accelerator pedal through a cable which operates a lever secured to throttle valve shaft. This carburetor is fitted with a progressive-action starting device which enables the driver to suit the mixture richness to the most varied conditions of starting, until the engine has reached the rated operation temperature.

The dampened needle valve ensures a smooth engine running since, thanks to its dampening device, it is not affected by vibrations and, therefore, keeps steadily constant the level in carburetor bowl.

Operation.

weber carburetor diagram

Diagrammatic section of Weber 26 IMB1 carburetor

1. air corrector jet 2. air inlet 3. idle speed mixture duct 4. idle speed jet holder 5. idle speed air orifice 6. filter cover 7. Filter 8. fuel inlet connection 9. needle valve seat 10. Needle 11. float pivot 12. Float 13. idle speed jet 14. main jet holder 15. main jet 16. Bowl 17. idle speed mixture adjustment screw 18. idle speed mixture orifice 19. Throttle 20. transition hole 21. primary Venturi (not interchangeable) 22. emulsion orifices 23. emulsion well 24. secondary Venturi (not interchangeable) 25. main nozzle

Referring to the diagram. the air from above, [More]

Engine Stalls

by Miller | February 27, 2009 | In Troubleshoot Engine No Comments

ENGINE TROUBLE DIAGNOSIS AND CORRECTIONS#2

If The Engine Stalls.

POSSIBLE CAUSES

REMEDIES

1) ldling speed too low  1) Increase throttle opening slightly and adjust mixture rating as recommended under «Carburetor» .
2) ldle mixture too lean or too rich  2) Adjust mixture rating as recommended under «Carburetor» .
3) Carburetor flooding:

  • a) due to too long starting with inserting choke without using accelerator;
  • b) due to carburetor defect.

 

 

3) Proceed as follows:

  • a) remove and wipe spark plugs or wait some minutes and start engine with choke out and all open throttle;
  • b) remove and rebuild carburetor as recommended in covering chapter.
4) Needle valve in carburetor stuck.  4) Rebuild as recommended under «Carburetor».
5) dirt or water in fuel line or carburetor.  5) Remove and thoroughly clean carburetor; if trouble  recurs, flush and blow fuel tank and lines.
6) Incorrect fuel level in carburetor bowl.  6) Check and adjust fuel level as recommended under «Carburetor» .
7) Incorrect use of choke device.  7) Operate as recommended in covering paragraph of chapter «Carburetor» .
8) Loose or corroded battery terminals  8) Clean terminals and tighten nuts as recommended under <<Battery>>. Replace cable and terminal clamps if they are too much worn.
9) Loose ignition cables from coil to distributor and from distributor to spark plugs. 9) Examine and re-set circuit. 
10) Loose ignition switch connection. 10)  Examine and re-set circuit.
11) Spark plugs dirty, damp or gaps set too wide. 11) Clean spark plugs and set gap as recommended under <<Spark Plugs>>.

12) Distributor breaker contact points dirty, oxidized or blackend; pitted points or excessive point gap. 12) Clean contacts and adjust point gap as recommended under “Ignition Distributor”
13) Distributor rotor contact worn. 13) Replace distributor rotor.
14) Distributor advance not operating.  14) Rebuild ignition distributor as recommended in covering chapter.
15) Defective coil and condenser.   15) Inspect and replace both of them, if necessary. Operate as recommended under “Ignition Coil” and “Ignition Distributor”
16) Exhaust system restricted.  16) Thoroughly clean exhaust silencer, exhaust piping and manifolds.
17) Incorrect valve tappet clearance.  17) Adjust tappet clearance as recommended under “Timing Gear”.
18) Burned valves. 18) Replace valves.
19) Poor Compression.    19) Check compression (99.6″ to 106.7 p.s.i. - 7 to 7,5 kg/cm2 , Model 500 and 106.7 to 113.8 p.s.i. - 7,5 to 8 kg/cm2, Model 500 Sports, using a pressure gauge; rebuild engine if compression is too low.
20) Engine overheating. 20) Check generator and fan drive belt for a loose condition and the air outlet control thermostat on engine cowling for defective operation; proceed as required, following recommendations under “Cooling”

Clutch Withdrawal Mechanism

by Miller | January 22, 2009 | In Clutch No Comments

Withdrawal Mechanism

This mechanism consists of:

a forked lever, integral with a shaft (passing through clutch housing) on which the outer operat­ing lever is keyed;

a return spring, connected to outer operating lever and anchored on gearbox casing. When in normal position, this spring keeps the central thrust carbon ring away from withdrawal levers carrier ring. The carbon ring is pressed against carrier ring by the throwout ring connected to forked lever.

Clutch pedal must have a free travel of 1 3/8” to 19/16” (35 to 40 mm). Should any correction be required, turn in or out the release lever control tie rod, which is adjustable.

After adjustment, lock by nut and jam nut

clutch throwout mechanism

clutch throwout mechanism

clutch controls and adjusting mechanism

clutch controls and adjusting mechanism


Fiat 500 Abarth breaks free in Geneva

The Fiat 500 Abarth, the hot version of Fiat’s new small car that is breaking sales records in all its markets, has made its debut at the Geneva International Motor Show (4 March 2008) with Fiat forgoing the usual show girls to pull the covers of its new 99 kW hot baby, replacing them with two owners of the original 500 Abarth who have gone onto rather bigger things in the industry – Fiat Group CEO, Sergio Marchionne, and Ferrari President, Luca di Montezemolo.

Faithful to the saying coined for Abarth cars in the 1960s (‘small but wicked’), the 500 Abarth promises to be a ‘small’ car with generous performance qualities. The car on display at the Geneva show is equipped with a Fire 1.4 16v Turbo petrol engine which delivers a maximum of 135 bhp (99 kW) at 5,000 rpm and peak torque of 206 Nm at 3.000 rpm in ‘Sport’ mode (in ‘Normal’ mode torque is reduced to 180 Nm at 2,500 rpm). This brilliant, smooth new engine is also a friend of the environment: like the regular Fiat model it is derived from, the new Abarth will respect future Euro 5 legislation.

Another interesting feature of the 500 Abarth is the fact that it adopts the new TTC (Torque Transfer Control) system, which improves the transfer of drive torque to the wheels, but, above all, ensures that the car behaves impeccably on bends, making it safer and more entertaining to drive when you put your foot down.

Aggressive, functional styling

Respecting Abarth tradition in full, the styling of the 500 Abarth is not a mere exercise in interpretation, because it significantly improves the car’s performance. The best proof of this stylistic approach can be found in the attention paid to the aerodynamics and functionality of certain elements. For example, compared to the basic body, the 500 Abarth optimises aerodynamic behaviour both with the roof extension and a large winged spoiler, and with a ‘slide’ that links up to the underbody, optimising the airflow output, and involving much of the rear bumper.

Underlining two sporting elements – the spoiler and the slide – help to reduce drag and increase grip at high speed. What is more, the front slits on the bumper heighten the sporty styling but also perform a useful function, cooling the two intercoolers positioned at the sides. That is not all. On either side of the ‘slide’, there is an exhaust pipe that corresponds to the symmetrical exits of a single silencer positioned transversely (branded with the scorpion logo, like those in the 1960s).

On the side, sideskirts envelop the curves of the car creating a more vertical profile, which improves the Cd. But it is the front that really announces that the 500 Abarth has the equipment of a true GT: the ‘triptych’ of air intakes consists of a central inlet, which is larger than on the basic model, with a much broader upper slit (above the number plate); the two ‘nostrils’, positioned symmetrically at the sides of the bumper, correspond exactly to the position of the two identical intercoolers, which are just visible through the ‘nostrils’, guaranteeing airflow in and out.

The nose with its trim has been ‘pushed forward’ to create the space necessary for the turboblower; this makes the side view of the 500 Abarth more pronounced and obvious, in perfect harmony with Abarth tradition, recalling the 850 TC and 1000 TC, on which the externally applied manifolds were immediately visible and recognisable as a characteristic feature of the brand. The trim itself differs from the one on the Fiat 500 because it is in a single piece: the Abarth logo, which appears for the first time without a chrome surround, ‘floats’ on a finned surface that serves as an additional air intake. The Abarth shields positioned on the sides are shot through by a tri-colour arrow, like the ones on the Abarth 595 and 695 in the 1960s, a symbol of the brand’s racing image

And finally, the 16” and 17” wheel rims come in different styles: from multiple spokes to beading of the bore holes (a clear reference to styles adopted for forged wheels in the 1970s).

‘Racing’ interiors for extremely enjoyable driving

Inside, the ‘cockpit’ of the 500 Abarth features special instrumentation which is derived from the outfit on the Fiat model, with the addition of an analogue pressure gauge to measure turbo pressure. It incorporates a LED telltale that optimises gear changes by lighting up at the appropriate moment. The main instrumental panel, with its sports graphics, is protected from glare by an upper lip, while the three-spoke steering wheel has shaped thumb rests, is ‘flattened’ at the bottom to increase roominess, and is adjustable. The aluminium pedals with their rubber trim have a decidedly ‘racing’ look, like the gear lever knob (covered with leather with a more anatomical grip for sporty driving). The same approach is evident in the seats – of the ‘one-piece’ type, incorporating the head-restraint into the squab – which are upholstered with a choice of materials: fabrics in different combinations of colours and textures, and two versions of leather (black or red). The headlining and the side trims are black, giving the interior a more technical, sporty look.

Fiat 500 Abarth: a story of records and successes

The roots of the new 500 Abarth go deep into the history of motorsport in the Sixties. A brief history follows of the forefather of the car displayed today in Geneva.

It all began in July 1957 with the launch of the ‘Nuova 500’, the car created by Dante Giacosa and powered by a twin-cylinder engine (capacity of 479 cc) that delivered a maximum of 13 bhp, for a top speed of 85 km/h. Carlo Abarth fell in love with this small Fiat, and immediately recognised a challenge: he was soon convinced that, with suitable tuning, it could become a very fast little car. He maintained the original cylinder capacity, but increased the compression ratio (from 6.55:1 to 8.7:1), and fitted a Weber 26 IMB carburettor and a special Abarth exhaust: this generated an extra 7 bhp compared to the basic model, bringing it up to 20 bhp which, with successive tuning stages, eventually reached 23 bhp.

On October 15, 1957 a number of similarly tuned cars, but all with standard bodywork, were sent to the Monza racing circuit for a speed test, to show that the ‘Abarth treatment’ could produce extraordinary results.

The injection of horsepower and the special Abarth edition of the ‘Nuova 500’ made a significant contribution to the success of the standard model. That same year two more versions of the new Fiat also appeared: the ‘500 Coupe’ Zagato and the ‘500 Coupe’ Pininfarina. The first won for Abarth in the Italian Class 500 Championship of 1958, driven by Ovidio Capelli. That same year, Carlo Abarth wanted to show that the ‘Nuova Fiat 500’, suitably transformed and with even more power, could produce brilliant performance (compression ratio of 10.5:1, optimised intake and exhaust, power delivery of 26 bhp and top speed of 118 km/h), and as a result for a whole week the small Fiat – sporting a Scorpion on its front – performed a ‘marathon’ that went down in history: in seven days and seven nights it covered a distance of 18,186 kilometres at an average speed of 108 km/h, breaking 6 international records, by travelling:

  • in 4 days, 10,457 km at an average of 108.9 km/h;
  • in 5 days, 12,933 km at an average of 108.2 km/h; 
  • 15,000 km in 139 hr 16’ 33” at an average of 107.6 km/h;
  • in 6 days, 15,530 km at an average of 107.8 km/h; 
  • 10,000 miles in 149 hr 09’ 29” at an average of 107.8 km/h;
  • in 7 days, 18,186 km at an average of 108.2 km/h.

With this umpteenth success, Carlo Abarth proved that it was possible to build racing cars derived from small runabouts, and the motto ‘small but wicked’ was coined.

And so the Sixties started; they have since been described as the heyday of the Scorpion, thanks to its huge success in racing and on the market. This decade also represented the period of the greatest generational rebirth in the Twentieth century. The age of technology began: in the space industry, preparations were underway to put a man on the moon, eight out of ten Italian homes now had a television, people travelled by car listening to the radio, all types of periodicals and publications were born, habits were changing, and so were the Italians.

It was no coincidence that the most important developments to the ‘500’ Abarth were introduced in this revolutionary period. In 1963, Carlo Abarth, who was a natural technologist and innovator, decided that he wanted to make the new ‘500’ even faster; so he increased the cylinder capacity from 499.5 cc to 595 cc, obtaining a power delivery of 27 bhp. The extensive work carried out on the engine and changes to the fuel feed system, with the adoption of a Solex C28 PBJ carburettor instead of a Weber unit, enabled the Fiat 500 Abarth to pass the 120 km/h mark.

The Scorpion’s small sports car was immediately recognisable by the Abarth grille on the nose, accompanied by the distinctive metal logos of the model and the Abarth shield on the sides, with the claim ‘Campione del Mondo’ (World Champion).

A few months after the market launch of the ‘595’, the plant in Corso Marche launched the ‘conversion box’ containing all the parts necessary to make a Fiat Nuova 500 identical to an Abarth 595, in terms of engineering but also of styling: pistons, camshaft, engine, cylinder head gasket, exhaust, oil sump, chrome-plated grille with lateral trims, enamel shield and chrome wording.

This showed that Carlo Abarth’s engineering genius was attune to the aspirations of the young, managing to meet the demand for brilliant performance even on cars used for everyday driving and not only to race.

For the Corso Marche plant, 1964 began with the presentation of the Fiat Abarth ‘595 SS’, an even more evolved, more powerful version of the ‘595’. This small bombshell developed as much as 32 bhp for a top speed of over 130 km/h, causing quite a stir in the racing world. It differed from the previous model for the black rubber hooks on the bonnet, the ‘SS’ logo on the front and rear lids, and ‘esse esse’ written on the dashboard.

They were stylistic details that underlined the sporty personality of this small car. And it was by then customary for Abarth to market not only the car but also a conversion kit that allowed the owner of a Fiat 500 to transform it into a ‘595’ SS, and to put himself behind the wheel of a real Abarth sports car.

The last version of the ‘595’ was the ‘595 SS Competizione’: wider track, wider tyres, wheelarches with protruding red shanks, a power delivery of 34 bhp and a top speed of 130 km/h. In other words, Carlo Abarth had created a new car for new victories. The roll of honour of this runabout with the Scorpion treatment included a long, long list of triumphs, from its debut at the Monza circuit in 1964 with Franco Patria, right down to the Italian Touring Trophy 600 class with Leonardo Durst at the end of the same year.

CLUTCH TROUBLE DIAGNOSIS AND CORRECTIONS #6

The Clutch Drags.

 

POSSIBLE   CAUSES

REMEDIES

1) Excessive pedal free play. 1) Set free play at 13/8” to 19/16” (35 to 40 mm)
2) Driven plate warped. 2) Set level of driven plate, if possible. Maximum plate runout: .0118″ (0, 3 mm).
3) Roughness on driven plate facings. 3) Rub facings with a metal brush or replace them, if necessary.
4) Driven   plate  facings   improperly  fitted,   loose or broken. 4) Replace facings.  Facing rivets should be clenched, to avoid damage to pressure plate and flywheel.
5) Driven plate hub forcing on clutch shaft. 5) Locate cause of trouble and remove it, if possible. Otherwise replace the driven plate.
6) Damaged clutch shaft splines prevent the driven plate from sliding. 6) Replace the clutch shaft; also the driven plate, if required.
7) Oil or grease on driven plate facings. 7) Replace facings.

CLUTCH TROUBLE DIAGNOSIS AND CORRECTIONS #5

If your Experiencing Excessive Facing Wear.

 

POSSIBLE   CAUSES

REMEDIES

1) Insufficient pedal free play. 1) Set clutch pedal free play at 1 3/8 to 1 9/16” (35 to 40 mm)
2) Driver steps unnecessarily on pedal; this causes facing wear and damage to throwout ring. 2) Advise driver to discontinue wrong practice and  step on clutch pedal only when necessary.
3) Pressure springs weak or broken. 3) Check pressure springs for tension and replace springs, if they are unserviceable.
4) Driven plate facings installed incorrectly. 4) Replace facings by new ones and install them correctly. Check driven plate for center.

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