Archive for the ‘ Troubleshoot Brake System ’ Category

HYDRAULIC BRAKE SYSTEM TROUBLE DIAGNOSIS AND CORRECTIONS #1

 

 

POSSIBLE CAUSES

REMEDIES

1) Swollen linings because the fluid used is inadequate or contaminated by kerosene, gasoline or mineral oil. 1) Flush the system, replace all rubber parts, refill with new fluid and air bleed the lines.
2) Plungers or valve carriers locked by deposits of fluid, foreign matter, etc.. 2) Clean and bleed the system.
3) Master cylinder compensating hole blanked because plunger clearance Is misadjusted. 3) Adjust the rod-to—plunger clearance by setting to .0197″(0,5 mm).
4) Clogged compensating hole. No compensation takes place. 4) Disassemble and clean master cylinder.
5) Seized master cylinder piston due to infiltrations of water through rear end because boot has failed or seals are no longer tight. 5) Service the master cylinder, replace the plunger and the boot and/or seals, to prevent water infiltrations.
6) Seized pedal shaft (this ls also the cause for hard pedal or locked brakes). 6) Free and smoothen the parts and lubricate.


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